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HomeMy WebLinkAboutCA 2 Miller Street Evaluation and Master Plan Constantine Engineering EXECUTIVE SUMMARY AGENDA ITEM: Proposed Supplemental Agreement No. 14 with Constantine Engineering, Inc. (Ardurra) to the Civil and Environmental Engineering Professional Services Agreement 2018/2019 RFQ No. 3, to provide a conceptual evaluation and master plan for improvements for Miller Street Wastewater Treatment Plant (WWTP). Project Number 2201-0176 Finance Project Number 23004RR Date: June 1,2023 BACKGROUND: CCUA staff request approval of SA No. 14 with Ardurra to provide professional services to complete a conceptual evaluation and master plan for improvements for Miller Street WWTP. The Miller Street WWTP is one of CCUA's oldest facilities. This facility treats wastewater collected from the northeast section of our service area. Several of the process units are nearing the end of their useful life. Staff has met with Ardurra on site to review the plant's current condition to assist with development of a co a proposal for preparing a conceptual evaluation to address immediate needs and to develop a long-term m master plan to rehabilitate the WWTP. 2, The immediate needs include an evaluation of a new plant headworks/septage receiving station/influent c splitter structures, as well as electrical improvements. Ardurra will finalize recommendations for electrical upgrades and develop a technical memorandum(TM)that will include the hydraulic profile and a process re flow diagram. It will also include an opinion of probable construction costs (OPCC) for the recommended improvements. The master plan will evaluate the long-term capacity and treatment needs based on economic, regulatory, and operational maintenance requirements.Ardurra will summarize the master plan in a series of TMs.The TMs will address long term wastewater flow and load projections, unit process evaluation and effluent management. Ardurra will conduct a workshop with CCUA staff to review draft TMs and incorporate feedback received into the final document. The conceptual evaluation will be completed within 3 months from the Notice to Proceed(NTP). The master plan and workshop will be finalized within 6 months from the NTP. BUDGET: Staff budgeted the following funds for improvements at the Miller St.Water Reclamation Facility. FY 22-23: $125,005 FY 23-24: $1,473,324 FY 24-25: $539,942 Total: $2,138,271 Staff does not anticipate completing this scope of work in this fiscal year.We will update the project budget consistent with the master plan improvement scope and schedule developed by Ardurra. CCNA: CCNA, F.S. s. 287.055, does apply to the use of a consultant under continuing contract. The estimated construction cost for each individual project is not expected to exceed $4 million. Staff negotiated this Supplemental Agreement in compliance with F.S. s. 287.055. Staff and the consultant negotiated the scope and fee, based on established contract rates, for the professional services at compensation that CCUA determines is fair, competitive, and reasonable. RECOMMENDATION: Staff respectfully recommends Board of Supervisors approval of the attached Supplemental Agreement No. 14 with Constantine Engineering for Professional Engineering Services to complete a conceptual evaluation and master plan for improvements at the Miller Street WWTP for a lump sum, not to exceed amount of $236,371.52. ATTACHMENTS: Supplemental Agreement No. 14 Scope of Work and Fee Proposal //JP(Author) //AA(Review) //PS(Final) to Supplemental Agreement No.14 to the Professional Engineering Services Agreement 18/19 No. 3,to provide Professional Engineering Services to provide a conceptual evaluation and master plan for improvements for Miller Street Wastewater Treatment Plant (WWTP) CCUA Project No. 2201-176 Engineer: Dave Rasmussen, P.E. Owner: Clay County Constantine Engineering, LLC Utility Authority 100 Center Creek Rd, Suite 108 St. Augustine, FL 32084 Date: June 6, 2023 Item: Description of Services: Provide professional engineering services as requested and identified in the attached scope of services and fee proposal. Task 1 Project Management and Coordination $74,009.60 Task 2 Conceptual evaluation $58,374.40 Task 3 Master Plan $82,499.20 Contingency(10%) $21488.32 Total Lump Sum Price Not to Exceed Without Prior Authorization $236,371.52 The Contract time shall commence on June 6, 2023. This document, along with the Scope and Fee Proposal, shall become an amendment to the Professional Engineering Services Agreement and all provisions of the Agreement will apply hereto. Accepted by: Date: Engineer: David Rasmussen, P.E. Constantine Engineering, LLC Accepted by: Date: Owner: Jeremy D. Johnston, P.E., MBA, Executive Director Clay County Utility Authority Constantine CONSTANTINE ENGINEERING,LLC Engineering 100 CENTER CREEK ROAD,S-108 ST.AUGUSTINE,FL 32084 an Ardurra Company PH:904-562-2185;FAX:888-215-3835 W W W.ARDURRA.COM TASK ORDER 14 THIS TASK ORDER IS PURSUANT TO THE AGREEMENT FOR CONSULTING ENGINEERING SERVICES BETWEEN CLAY COUNTY UTILITY AUTHORITY AND CONSTANTINE ENGINEERING,LLC.,(RFQ No.18/19).WHICH IS INCORPORATED HEREIN BY THIS REFERENCE,WITH RESPECT TO Scope of Services for Professional Engineering Services for Miller Street Wastewater Treatment Evaluation and Improvements Project Article A. Purpose: The purpose of this Exhibit is to authorize and direct the Constantine Group, LLC (CONSULTANT) to provide Project Management and Conceptual Phase services for the Miller Street Wastewater Treatment Facility (MS WWTF) Evaluation and Improvements for the Clay County Utility Authority(OWNER). CCUA operates and maintains the existing MS WWTF that serves the area in the vicinity of the Orange Park service area. The existing facility consists of a headworks,two (2) oxidation ditches with brush aerators, four (4) final clarifiers, two (2) traveling bridge sand filters, and chlorine contact chambers for disinfection. Effluent is discharged to public access reuse or the St. Johns River. The facility was constructed in the early 1970s and most of the structures and equipment are in need of improvement. Immediate improvements are required at Headworks where significant deterioration of the concrete, mechanical and electrical equipment was observed during site visits to the facility. During the site visits, it was decided the Headworks was to be replaced with a new Headworks meeting current CCUA standards. Additional immediate improvements include replacement of the electrical equipment throughout the site and addressing safety concerns. This project includes a conceptual evaluation to replace the existing Headworks and electrical equipment at the MS WWTF. The MS WWTF has a permitted capacity of 4.95 mgd annual average daily flow(AADF). Influent flows to the facility over the last several years range between 1.0 to 1.3 mgd AADF. This has resulted in several unit processes to remain out of service. CCUA's Orange Park service area is built out and no additional flows are anticipated to be sent to the MS WWTF.This project includes a master plan for the MS WWTF that will identify the long-term capacity and treatment needs for the MS WWTF including unit process evaluations for optimal treatment to meet future regulations (5 mg/1 TSS, 5 mg/1 BOD, 3 mg/1 TN, 1 mg/1 TP), and effluent management strategies taking into account the impacts of Senate Bill 64. All services will be provided as described in the scope of services below. Article B. Scope of Services: CONSULTANT will perform the necessary tasks to complete the PROJECT as defined in this Scope of Services. The work associated with these engineering services is separated into the following tasks: 1 M STREET WASTEW TREATMENT FACILITY EVALUATION AND IMPROVEMENTS PROJECT • Task 1 -Project Management and Coordination • Task 2-MS WWTF Conceptual EvaluatioATERn • Task 3 -MS WWTF MastILLERer Plan Task 1 - Project Management and Coordination TASK ORDER-CLAY COUNTY UTILITY AUTHORITY 1.1: Project Management CONSULTANT will perform general administrative duties associated with the Project,including project set-up, coordination with subconsultants, progress monitoring, scheduling, general correspondence with CCUA's Project Manager (Carollo Engineering,Inc.),office administration, and monthly status reports and invoices for engineering services in the format required by the contract.Status reports will include a summary of work completed during the previous month. 1.2: Project Initiation and Kickoff Meeting A Project Initiation Meeting will be conducted to confirm CCUA's goals and objectives, identify roles, responsibilities, and communication protocols for project team members, identify critical success factors, confirm concepts to be evaluated in the conceptual design, identify existing information in planning documents on the project, and discuss the overall Project Work Plan, deliverables, project schedule based upon CCUA Notice-To-Proceed (NTP) date and critical milestone. 1.3: Organize, Attend and Document Design Phase Meetings This includes three (3) site visits to determine the project scope and investigation of unit processes. Three (3) total meetings with CCUA: MS WWTF Conceptual Evaluation review meeting, MS WWTF Master Plan review meeting, and a Capital Improvements Plan review meeting. The preparation of meeting agendas and meeting minutes are included in this task. 1.4: Quality Assurance/Quality Control Activities performed under this task consist of those general functions required to maintain the project schedule and budget and to control the quality of the work products defined within this scope to be consistent with CONSULTANT's standards and OWNER's expectations. QC procedures will include a technical review of the Conceptual Evaluation and Master Plan deliverables. Task 2 - MS WWTF Conceptual Evaluation The MS WWTF Conceptual Evaluation will include drawings and figures,equipment summaries, and preliminary details for the replacement of the existing Headworks including septage receiving station and influent flow splitter box. Site electrical and instrumentation and control upgrades will be evaluated which will include: • Replacement of OIT screens at the filter structure. • Replacement of pump control panels at RAS Pump control panels, in plant reuse pump station and pump station#34. • Modifications to the reuse pressure sensor manifold and replacement of all propeller flow 2 TASK ORDER-CLAY COUNTY UTILITY AUTHORITY MILLER STREET WASTEWATER TREATMENT FACILITY EVALUATION AND IMPROVEMENTS PROJECT meters with magnetic flow meters. • Removal of PLC panel located in the reuse pump station MCC and transfer of functionality to the main PLC in reuse pump station building. • Electrical modifications to Motor Control Center (MCC) No. 3 at the main electrical building. • Addition of chemical bulk storage tank level instruments and signals to SCADA. • Replacement of panel SP1 and associated dry type transformer at the main electrical building. • Removal of PLC panel located in MCC-3 and installation of a new PLC at the main electrical building. • Replacement of the low voltage panelboard at the generator building and modification to the diesel fuel tank piping. • Demolition of abandoned panels at the belt thickener building and relocation of return sludge panel to provide proper NEC clearances in front of the equipment. • Replacement of panel SP-3 and removal of abandoned panels at the lime and press room. • Demolition of standalone starters at electrical building No. 2 and replacement with a motor control center. • Site lighting modifications.Removal of obsolete fixtures and poles and installation of new site lighting throughout the plant. • New lightening protection system. • Removal and replacement of Effluent pump station disconnects. • Instrumentation and control modifications to reuse pumps, programmable logic controller (PLC), and sodium hypochlorite system. • New Arc Flash Study • Evaluation of the Chlorine Dosing System. • Replace the existing generator fuel lines and support system. The MS WWTF Conceptual Evaluation will be provided in a report format that will include: 2.1: Conceptual Evaluation • Proposed Headworks including location, sizing criteria,and equipment selection • Proposed electrical,instrumentation, and control improvements • Proposed site wide safety improvements • Maintenance of plant operation plan • Conceptual (+50% to -30%) Cost Estimate - it is intended to use this estimate for capital improvement planning purposes 2.2: Conceptual Drawings and Figures • Headworks site plan alternatives (up to 3 are estimated) • Process flow diagram 3 TASK ORDER—CLAY COUNTY UTILITY AUTHORITY Dia p MILLER STREETdlWevASTEWATERtio TREATMENT FACILITY EVALUATION AND IMPROVEMENTS PROJECT • Hydraulic profile • Headworks mechanical Ian an ean • Electrical Single Line grams • Headworks Process and Instrumentation Diagrams (P&IDs) Task 3 - MS WWTF Master Plan The MS WWTF Master Plan will include an evaluation for long-term capacity and treatment needs based on economic, regulatory and operation and maintenance requirements. The Master Plan will include: 3.1: Wastewater Flow and Load Projections Wastewater flow and loadings will be provided by CCUA. The information will be evaluated to determine future capacity needs for the facility. This includes derating the facility if population growth in the Orange Park service area has reached buildout conditions. CONSULTANT will utilize the data provided by CCUA and other industry approved methods to make recommendations on WWTF permitted capacity and peaking factors. Based on data from the existing MS WWTF and recent typical wastewater characteristics in CCUA's service territories,wastewater loadings will be developed for use as the basis for process evaluation of the facility. CBOD, TSS, total Kjeldahl nitrogen (TKN), total Nitrogen (TN), ammonia (NH3N), and total phosphorus (TP) will be the primary wastewater constituents of concern.The data will be analyzed for potential infiltration and inflow(I&I)issues that may exist at the facility. This task will include one (1) site visit to inspect areas of the collection system where I&I may exist. The analysis will be performed with the goal of producing effluent standards below the requirements associated with disposal to public access reuse (PAR) and advanced water treatment standards (5/5/3/1). A draft TM will be prepared summarizing the evaluations,findings, and recommendations. 3.2: Process Evaluation CONSULTANT will perform a process evaluation of the MS WWTF to evaluate the existing facility operation and the most effective and economical long-term treatment options. The facility is currently operating well below its permitted capacity and as a result several unit processes are not in use. Unused structures will be evaluated for salvaging and repurposing for alternate use. Each unit process will be evaluated to optimize treatment, and improvements recommended based on economic,regulatory, and operation and maintenance parameters. A draft TM will be prepared summarizing the evaluations,findings, and recommendations. 3.3: Effluent Management The current approach for effluent management is to discharge to PAR. Effluent during wet weather periods is sent to the St.Johns River. The MS WWTF also receives effluent flow from the Orange Park WWTF. Effluent received from the Orange Park WWTF is introduced upstream of the MS WWTF chlorine contact chambers. 4 TASK ORDER-CLAY COUNTY UTILITY AUTHORITY MILLER STREET WASTEWATER TREATMENT FACILITY EVALUATION AND IMPROVEMENTS PROJECT The evaluation will include reclaimed water storage considerations so that the facility can treat and manage future flows with PAR. CONSULTANT will evaluate the impact of Senate Bill 64 on the facility and identify additional effluent management options to evaluate with the OWNER including utilizing existing tankage for wet weather and reject storage. A draft TM will be prepared summarizing the evaluations,findings, and recommendations. 3.4: Conceptual Document After the completion of Tasks 3.1 through 3.3, CONSULTANT will hold a workshop with the OWNER to discuss the alternative evaluations and recommendations presented in each TM. The CONSULTANT and OWNER will select one alternative or combination of plan items, for CONSULTANT to proceed to finalize in a conceptual document which will include the following: • Executive Summary of Recommended Alternatives as presented for the conceptual design. • Final Technical Memoranda from previous subtasks • Projected timeframe for implementation of recommended improvements Assumptions The following assumptions were used in the development of this task order agreement. • CCUA will require a minimum of four (4) weeks to review. CCUA Responsibilities Below is a list of items that are not included in this Authorization and shall be provided by CCUA unless an additional authorization for said services are agreed upon by CCUA and CONSULTANT. • CCUA to provide available record/as-built drawings and/or available documents related to the improvements proposed in this TO. Article C. Compensation Provisions: As compensation for providing the services described within this Task Order, CCUA shall pay CONSULTANT in accordance with the current 2018-2019 RFQ No 3 - Engineering Professional Services Agreement, based on the estimated completion of the Project. The total lump-sum fee proposed for all Tasks is$236,371.52. These fees shall not be exceeded without a revision to this Agreement. A breakdown of the proposed fee is provided as Attachment A. Article D. Period of Service: The schedule for the Project within this Task Order is anticipated to be complete with the timeframes below: • Task 2-three (3) months from NTP • Task 3- six (6) months from NTP 5 Article E. Authorized Rep s ntativ s TASK ORDER-CLAY COUNTY UTILITY AUTHORITY MILLER STREETre WASTEWATERe TREATMENTe : FACILITY EVALUATION AND IMPROVEMENTS PROJECT The Authorized Representatives designated below are authorized to act with respect to this Task Order. Communications between the parties shall be through the Authorized Representatives: For CLIENT For CONSULTANT Name:Joe Paterniti,P.E. Name: Dave Rasmussen,P.E. CCUA Sr. Project Manager Sr.Project Manager Address: 3176 Old Jennings Road Address: 100 Center Creek Road,Suite 108 Middleburg,FL 32068 St. Augustine,FL 32084 Telephone: Office: 904-213-2408 Telephone: 904-593-5607 Mobile: 904-219-4127 6 Attachment A CLIENT:Clay County Utility Authority PROJECT:Miller St.W WTF Evaluation and Improvements Project Fee Estimate Senior Senior Project Sr.Professional Professional Engineering Senior CADD Task Reviewer Manager Engineer Engineer Intern II Designer Administrative Total Hours Total Cost Rates $249.20 $224.00 $187.60 $140.00 $112.00 $98.00 $64.40 - Task 1-PROJECT MANAGEMENT AND DEVELOPMENT - 1.1-Project Management 0 80 0 0 0 0 80 160 $ 23,072.00 1.2—Project Initiation and Kickoff Meeting 0 8 36 8 16 0 0 68 $ 11,457.60 1.3-Orgamze,Attend and Document Design Phase Meetings 0 16 60 8 16 0 0 100 $ 17,752.00 1.4-Quality Assurance/Quality Control 80 8 0 0 0 0 88 $ 21,728.00 Subtotal Task 1 80 112 96 16 32 0 80 416 $ 74,009.60 Task 2-MS WWTF Conceptual Evaluaion I I I 2.1—Conceptual Evaluation 0 12 80 24 80 0 8 204 $ 30,531.20 2.2—Conceptual Drawings and Figures 0 16 40 12 60 80 8 216 $ 27,843.20 Subtotal Task 2 0 28 120 36 140 80 16 420 $ 58,374.40 Task 3-MS WWTF Master Plan 3.1—Wastewater Flow and Load Projections 0 4 80 0 80 0 0 164 $ 24,864.00 3.2—Process Evaluation 0 4 80 0 0 0 0 84 $ 15,904.00 3.3—Effluent Management 0 4 40 0 80 0 0 124 $ 17,360.00 3.4—Conceptual Document 0 8 40 24 100 0 8 180 $ 24,371.20 Subtotal Task 3 0 20 240 24 260 0 8 552 $ 82,499.20 Total Labor Summary $ 214,883.20 Hours Per Category 80 160 456 76 432 80 104 1388 %Labor per Category 6% 12% 33% 5% 31% 6% 7 1 100% 10"A,Contingence $ 21,488.32 LUMP SUM TOTAL I$ 236,371.52 FO Role Person Rate Senior Reviewer Jim Kizer Senior Project Manager Dave Rasmussen Sr. Professional Engineer Agata Ristow Sr. Professional Engineer Chad Morris Professional Engineer John Sobczak Engineering Intern John Sinn Admin Emily Sanborn to