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Home My WebLink About09.b EDB SCADA Standards Development Ili ' 17. Alk -t• ..• .M' s - i ` 11. �, k'- __ _ .. y 'I f .t. I. All•., _ ;p114:zr. ... . , !! 147X, i,YrK.r. tQ et li'' 1 1._ - lidlii j \A, CiTai amt. , ,.g 1:1"---' - •,'' - %!'i'1 ''il . - 11'- a 4 a P -N i ------;,."- ..','L• ' .....-.,,.' rsiblilliki _ ,t• ' .: -4. .-''',Iii' :. *':::.:11b--1114.,e‘boti:k71411.71 ',:...'p i::).. ..4:1 4.k,:.‘-1-11311114.i, ... 44k ::'L-.7-C1' ---".... ...4.: ‘-':'- it. 111Pit efir . sls.----.....•:-..•--... ...-- ii, 7 Ill I II':1*-1 7 . lirlin".. 4Hisam*Pir 1 V. !l‘at.1. 4•:4 t , .--...,,e. , ,. '' I .. \ , ,....._ .‘ f ...-.7—. ,...., ..4" r I I r; )Pil i "1-'- -. -./,',•• . __,r \i . f.t 1 . ,, 0 IN .1 _ p esi k ). , frit1 : scrADA B ene it . ..... Fillier/4 4101t . , ..• A.0%. ._. -.--... 4._ _ , ..: ,',:x.. fi:--1„,1,•-..:11T �. . Clay County Utility Authority _ ! 77- . \44111*- .. . 'I't : 1% , 4-jiiii .........-‘ .. -_,44 _.1 i, 10 .,1,, i CDM August 21, 2024 Smith More SCADA provides added value to CCUA The same number of personnel can operate more facilities Centralized operations support informed decisions Informed decisions lead to EFFICIENCY QUALITY improved operations Improved operations improve COST Utility efficiencies L Optimize operation by controlling ii, systems versus sites 2 CCUA is at Levels 2 and 3 of the Automation Value Model tirniZatior DMA Cat`or&Op `Tess�rte9 e`5 130 Lev ve` A �e 3 Optimized 0 rtrots \,ev e` Operations eCat`orat z 00 I Enhanced • Digital twin OP \ev e` .1 Operations • Modeling Remote I • Cloud historian 10* 6:\ Automatic I • Simulated control Data analytics \,ev . • • KPI dashboards • Off site storage Remote Manual Control • Predictive analysis �, O � Control • Centralized control I • Other data source v e • Remote automatic integration Le Local •Digital I • HMI interface • Historical dataI Control ' • System monitoring • System reporting • Remote manual • Alarm guidance Local Control • PLC RTU OMI I •I . Network control • Local auto I • System alarming • Hand operated • Facility control Ilb • Instrumentation • Narrow Al/ML 3 PC WRF Overview Sawgraea Flow Influent Flow Oitfnrmtwl LEGEND r gpm 521 gpm Grit Removal r.r w i (Q:7ll • Stoma&Rurvvrv;vOpon -----+iii �� ' htiaoC Alum 2 rarleA hoist Buadr Fluty + Glycerin Reaaretion Blrrwws IrnaIW Critical Alarm 87 gpm Gump Inikrenl t,hanrxd*S roons I 1 - .war lud Pump rklr>.� � Sow tdary darit-ass I Station A r Scum Pump 1 M BNR �� r-1Z �"' In-Plant ► Pump &awer Recirculation Station Pump L I.; t. Scum Pump 2 Building Overview • • • • LT �� •. •••• •� •. s s f •• * •_p V!it •• Ap • K ik' 11 , Gonorator System pre StDYVela IRi Flow `WOW A'_`_ _iv. — l—+- Elodncal Systom 1 1 A92 gpm ��.•a IR2 Flow EN*, 11 'Ilrir 0 tin. 'S FIrA+r ..1---E Flow to TPCIlitin` RI�.S Pump9 tNA$PIJ<Ilpa 0 9Pm TPC Alk A -- Internal Recycle Pumps Ir RAS Flow TPCt Tank Leval Stadium Stadium . Pumps l_'.arrcn FNter 1 Turbidity y 0.80 ntu 0 gpm I I amass Roctaimod Wator Storago Pond UV Drsintodion Train 2 Pril Filter 1 Valve . MEW primps. Mll UV uont Flow J NM Filter 1 in Backwash • • -1 o mgratiti �— 0 gpm UVOrslntadtrxt Tram 1 UV Transmittance Tarlrary Fillers IM. ROW to TPC Valley / 1 TPc, 65.5% • 0 m Filter 2 TubidtyIrlir Filler 2 Valve 57txkto lank Blowers TPC 9P toy 0.86 ntu j It Filter 2 in Backwash Sk e Holdlrl9 Tank Valby f-- Cwr su On-Site Remo Flow �l 1�1 24 gpm 61 Polymer I�l �O To On-Site Reuse System R Sodium I Hydro-pneumatic. - MIPF1 Hypoctikrit Itt� Tank Air Comprormor rks 41�orI Eft i,r�rir P,ingr Mahon a On-Site Reuse. Wiled Storage Ponds SYtID Flow . Pumps viiw In-Plant Drain Pump Station Belt Filter Press 0.00 gpm Slrainwater r r 1 , . PC WRF Secondary Clarifiers Overview - y:wn Pirnp ACTIVE STATUS SECONDARY CLARIFIER#1 RUNNING CLARIFIER#1 ARM AT SCUM BOX Secondary C4�rrficr 1 saw 'mum SV Scum Pump I INACTIVE SCUM PUMP#1 STOPPED Auto Secondary Clarifier 2 Wdr5V 4444 r AAA : SCUM Pump T6. :� SECONDARY CLARIFIER#2 p 7 �i0pi STOPPED • CLARIFIER#2 ARM AT SCUM BOX rno INACTIVE 444 -4 •A • SCUM PUMP#2 aNp Tanks STOPPED I . TMw raac Alarms Ilnyewr.,rw. �.- History Adm. Unacted Owned SNetoed Drsaoied Ceregwed toot *di• Sums A,N Nam 1:11194.cn Thee re no dams N.1 mrsfi the Culver.Wm Overview C...- . SCADA Master Plan Recommendations Integrate Existing Reclaimed Facilities Establishing Communications for ' Existing Sites Establish SCADA Standards for Field Installations L Establish SCADA Standards for d Design Establish Central Operations Datacenter Integrating Existing Sites Priorities ._ 8e farm Setpolnts Flow Wends Reclaimed Water Sites Carsmnia/e.pTat. JaKKv,,IOn'1 ball_.VOW w ear Loam (existing SCADA) w� a1 1 ® 95... 2. SCADA Ready Lift StationsON b rb(]ry W w TORag 3. High Criticality Lift Stations F owl qs/ „tnni Li Water Treatment Plants aq ra nrun Wastewater Treatment Facilities C tdm r''�,� tip..rmn WWI BCR (Biosolids Processing) t— 11 Runtimes a yes Flow I. ./ sU 0 r o EI F: `y II - ® Y R. <i, =I =t • 4• Irf Mob= earn n Mb= a+ws&krops ttr. ri ten% vex sara: [testacy Acirce tlnadoed Cement Shelved Disabled Configured P I. 2024 02 OB 04A213 v • Alain Qld Jennngs Road GST1e etNlgh Abdo Ground Storage Tank High Lee S.gnal 4~1 I MOO How do SCADA standards benefit CCUA , , . , s Interoperability • Consistent implementation and performance Quality assurance 0 CSC • Reliability and repeatability Cost reduction .46 • System design and development 41pRisk Mitigation • Avoid mistakes and repeat work Sustai nabi lity • Strategic approach for developing building blocks for SCADA 8 'wvw.' SCADA is the brain and , , , • ,, , . nervous system for UtiLity operations ,_ Establishing SCADA standards now will tpia-!4i1 \ maximize the investment for buildin � I;I SCADA r Benefitsfrom standards 7, im lementation can be realized ArAt "tk ,4, immediately with existing CIP underway4 tiMA 9 $3,000,000 Savings realized with the $2,500,000 implementation of SCADA $2,000,000 $1,500,000 Reduced CIP design and construction costs based on use of standards Able to expand the service area with no $1,000,000 increase in staff (Water and D&C) Reduce security costs by moving $500,000 security operations to SCADA $0 Year 1 Year 2 Year 3 Year 4 —Costs Savings 10 SCADA Pay-back Period is 3 Years Year 1 Year 2 Year 3 Year 4 Year 5 $9,000,000 Costs Capital Costs ($1,808,896) $8,000,000 Licensing ($35,000) ($35,700) ($35,700) ($35,700) ($35,700) Cellular Service ($27,060) ($54,120) ($81,180) ($108,240) ($110,404) $7,000,000 SCADA Labor Costs ($232,960) ($237,619) ($349,440) ($356,428) ($465,920) Total Costs ($2,103,916) ($327,439) ($466,320) ($500,368) ($612,024) $6,000,000 $5,000,000 Savings Security Savings $211,725 $215,959 $220,279 $224,684 $4,000,000 Water Operations Savings $1,065,792 $1,087,108 $1,108,850 Wastewater Operations Savings $646,464 $659,393 $672,581 $3,000,000 D&C Operations Savings $349,440 $356,429 $363,557 Savings in Eng/Design/CM for CIP $472,500 $247,500 $202,500 $90,000 $2,000,000 Insurance Savings Avoided Fines/Fees $1,000,000 Total Savings $684,225 $2,525,156 $2,525,709 $2,459,673 $0 Year 1 Year 2 Year 3 Year 4 Year 5 Cumulative Costs ($2,103,916) ($2,431,355) ($2,897,675) ($3,398,044) ($4,010,069) —Costs Savings Cumulative Savings $684,225.00 $3,209,381 $5,735,089 $8,194,769 lirl, 7--.,-1.!-F-7E11_ i Ili i a :0' . • in-0•:-.., . .- • . --_____Air" h"---.04 , . 119.-.4. 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I-s_._i..,1.,,,s... ,r:_r .._e•r tPrr/,r?:.-,...J.4 i.'t-, ...,,''•.'.‘'.••..i,-, r. ,tom )am•i•.•-.N--• cim76.1"4 7-4..l rit kailA . .--, -.-., , :: ,--7-x. 041-1 -, .„ ..1 -4 Ir 1 PilrPlir .. I Listen . think, d — /441! • Clay County Utility Authority V _ , ... ,_ . , , ',_fa \+ ih .. I ' 0 "- - ,4- r • "- U. -- ";',:t. '...v.%,:s ,,.,0', ';',..... .. •4•1-4,' : -, .sii CDM Smith